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C828 Power Ultra Pro 6
Naseiko
▶ Description of main functional technologies:
Paint model | White + grayish black with orange pattern |
X-axis | CNC 5-axis linear axis, Taiwan HIWIN linear motor, power 2KW, rated torque TR=1137.5NM (6A), maximum TM=2469NM (18A), stroke: 780mm; CNC system resolution 0.0001mm, programming and handwheel feed minimum resolution 0.001mm, guide rail SRG45-P, repeatability accuracy: 0.003mm |
Y-axis | CNC 5-axis linkage linear axis, Taiwan HIWIN linear motor, power 2KW, rated torque TR=1137.5NM (6A), maximum TM=2469NM (18A), stroke: 530mm; CNC system resolution 0.0001mm, programming and handwheel feed minimum resolution 0.001mm, guide rail SRG35-P, repeatability accuracy: 0.003mm |
Z-axis | CNC 5-axis linear axis, driven by Yaskawa servo motor, power 3KW (absolute value), stroke: 300mm; CNC system resolution 0.0001mm, programming and handwheel feed minimum resolution 0.001mm, THK screw BIF32-C3, guide rail SRG35-P, repeatability accuracy: 0.003mm |
A-axis | CNC 5-axis linkage workpiece rotation axis, DD servo direct drive, power 1.5KW, rated TR=86Nm (5.5A), maximum TM=165Nm (13.5A), indexing accuracy: ±2 arc seconds, rated speed: 200rpm, maximum speed: 300rpm, CNC system resolution: 0.0001 mm, programming and handwheel feed minimum resolution: 0.001 degree, infinite rotation, indexing head body: radial runout: 0.001-0.005mm, end face runout: 0.001-0.005mm |
B-axis | CNC 5-axis linkage pallet rotary axis, DD servo direct drive, power 2.8KW (7.5A), rated TR=540Nm (12.8A), maximum TM=1030Nm (31A), indexing accuracy: ±2 arc-sec, rated speed: 55rpm, maximum speed: 150rpm, CNC system resolution: 0.0001 mm, programming and handwheel feed minimum resolution: 0.001 degree, circumferential rotation to 360 degrees, -180 degrees + 180 degrees, rotational positioning accuracy: 4 arc-sec |
Rapid movement X.Y.Z | X/Y axis 35 m/min, Z axis 7.5 m/min |
Minimum workpiece diameter for clamping | 3mm |
Maximum workpiece diameter for clamping | 20mm (using SCHUNK SK50-20, which can grip a maximum diameter of 32mm) |
Maximum workpiece length for clamping | 350mm |
Minimum workpiece diameter for main grinding | 1mm |
Maximum workpiece diameter for main grinding | 20mm |
Maximum cutting edge length of main grinding | 200mm |
Maximum workpiece weight for main grinding | 5kg |
Blade handle form | Schaublin-W25 or Schunk BT50 SK50-20/15 (customer's choice) |
Linear resolution | 0.0001mm |
Linear repeatability accuracy | 0.003mm |
Rotation resolution | 0.001mm |
Rotational repeatability | 4arc-sec |
spindle power | 22KW permanent magnet variable frequency motor with constant torque |
Grinding wheel rod form | HSK50E automatic locking |
Grinding wheel storage station | 6 groups, with 3 items in each group |
Grinding wheel diameter | 75～ 150mm |
Grinding wheel spindle speed | 1000~8000rpm stepless adjustable: driver |
machine tool weight | About 5000kg |
Total Power | ≤30kw |
▶ Operating System:
1. Operating environment: Special software for cutting tools (version 4.6.8F), with simulation operation software.
2. Display screen description: A 17-inch LCD screen that displays mechanical coordinates, relative coordinates, absolute coordinates, execution of machining programs, and other operational dialog frameworks.
3. Interface description: The dedicated software for tool processing (version 4.6.8F) includes options such as diameter, number of threads (number of slots), thread pitch, slot length, slot speed, slot depth (adjustable slot depth increment), and helical direction (left-handed, right-handed).
4. Keyboard: Membrane button keyboard, with letter and number keys integrated with the display.
5. Hard disk: 256G
6. Control system: Syntec, Taiwan.
7. Data input and output methods: keyboard input, computer connection.
8. Simulation: 2D simulation, 3D simulation, 3D collision inspection, allowing visualization of the shape of the processed material, and parameter modification based on the parameters obtained from the simulation.
9. Software package functions:
(1) Milling cutter software package: (including standard milling cutter, non-equally divided milling cutter, non-equally helical angle milling cutter, variable lead milling cutter, rough skin milling cutter, taper milling cutter, dovetail milling cutter, multi-edge milling cutter, taper ball head milling cutter, etc.)
(2) Drill software package: (including 18 types of drill point shape software, Fried Dough Twists, step drills, drilling and milling cutters, step drilling and milling cutters, plunging milling cutters, gun drills, skip drills, chamfering cutters, and centering drills, etc.)
(3) Molding Tool Software Package: (Including various DXF spline curve anti-molding tools, T-type milling cutters, etc.)
(4) Rotating file software package: (including flat-head rotating file, taper rotating file, ball-head rotating file, circular arc rotating file, DXF forming rotating file, etc.)
10. Adopt the latest version, leaving room for upgrades.
▶
Scope of application: Applied to 3C, medical, automotive, high-speed rail, aerospace, and precision tool grinding;
Milling cutters, drills, reamers, thread cutters, ball cutters, round nose cutters, non-standard cutters for the automotive industry, non-standard inserts, forming cutters, rotary files
Processing diameter range: φ1-φ20
Grinding workpiece blade length: 200MM
Main shaft power: 22KW
