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Naseiko NZ-168 5 Axis 5 Linkage Economical CNC Tool Grinder Machine

▶ 1.  Overview of machine tool:
 5-axis 5-linkage CNC cutter special grinding machine,
Focusing on the requirements of precision forming and grinding of cutters, the Company pursues "high rigidity, high dynamic stability, low thermal deformation, five-axis non-interference linkage, and long-term accuracy retention", and realizes all-edge grinding of all kinds of carbide/HSS cutters by one-time clamping, taking new product manufacturing and old cutter grinding into consideration. It is embodied in practical, economical, operation, maintenance, stability and high efficiency.
The machine tool adopts a right-open door, which is convenient for unrestricted operation and maintenance of the machine tool. The fully enclosed protective cover conforms to the production safety. In order to cope with the production of special tools, the relative position relationship of the servo shaft of the equipment can be optimized, which can correspond to the machining mechanism of multiple types of tools.
Imported servo motor and screw guide rail are adopted for all shafts, with high precision and resolution, so as to ensure high production efficiency and quality of cutters.

▶2.  Main configuration:
X axis horizontal straight CNC axis, DMT (Chinese-German joint venture) linear motor, THK precision ball type guide rail.
Y-axis horizontal straight CNC axis, DMT (Chinese-German joint venture) linear motor, THK precision ball type guide rail.
Z-axis vertical straight CNC axis, Taiwan new generation servo motor, THK precision ball screw, THK precision ball type guide rail.
Axis A:  workpiece rotation index axis DD direct drive (DMT Sino-German Joint Venture).
B axis:  rotary index axis DD direct drive (DMT Sino-German Joint Venture).
Renishaw precision universal probe (workpiece probe).
Integral natural marble bed and column.
Movable handwheel with magnet is used for easy operation.
Special high-speed permanent magnet electric spindle, double grinding head design HSK grinding wheel flange can be integrally removed to the grinding wheel finishing machine for grinding wheel finishing.
Spindle motor is equipped with special driver for permanent magnet motor.
Tubular seal oil-proof LED lamp is installed inside the machine.

▶ Note:
Guide rail Japan THK Class P
THREAD JAPAN THK C3
Servo Motor Taiwan SYNTEC
NC system Taiwan SYNTEC (software: tool special processing software 4.1)
Probe Renishaw High Precision (Universal)
 
Availability:
Quantity:
  • NZ-168

  • Naseiko

▶Technical Parameters:

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Paint model

White - Blue      with   Orange Pattern

Linear resolution

0.001mm

Quickly move X.Y

35m/min

Linear repeatability

0.003mm

Quickly move Z

7.5m/min

Linear repeatability

0.003mm

Minimum diameter of clamped   workpiece

3mm

Rotation resolution

0.001mm

Maximum diameter of clamped   workpiece

20mm

Rotational repeatability

4   arc-sec

Maximum length of the main   grinding workpiece

250mm

spindle power

High-end configuration 12KW

Minimum diameter of the main   grinding workpiece

1mm

Wheel spindle form

HSK50F-31.75mm/20mm

Maximum diameter of the main   grinding workpiece

16mm

Grinding wheel diameter

70-150mm

Maximum cutting edge length of   main grinding

150mm

Grinding wheel spindle speed

1000~8000rpm, infinitely   adjustable

Maximum workpiece weight for   main grinding

5kg

machine tool weight

About 4000kg

Knife handle form

SCHAUBLIN W25

Total Power

≤29kw

Grinding machine dimensions   (length * width * height)

Grinding machine:   1747*1785*2048mm

X-axis

CNC 5-axis linear axis, DMT   linear motor, power 2KW, rated torque

TR=832NM(4.8A), maximum   TM=1800NM(14.4A); stroke: 480 mm; CNC system resolution: 0.0001mm, minimum   resolution for programming and handwheel feed: 0.001mm, guide rail SRG30-P,   repeatability accuracy: 0.003mm

Y-axis

CNC 5-axis linkage linear axis,   DMT linear motor, power 2KW, rated torque

TR=832NM(4.8A), maximum   TM=1800NM(14.4A); stroke: 500mm; CNC system resolution: 0.0001mm, minimum   resolution for programming and handwheel feed: 0.001mm, guide rail SRG30 -P,   repeatability accuracy: 0.003mm

Z-axis

CNC 5-axis linear axis, driven   by a new servo motor, with a power of 3KW (absolute value); stroke: 250mm;   CNC system resolution of 0.0001mm, programming and handwheel feed minimum   resolution of 0.001mm, THK screw BIF32, guide rail SRG35-P, repeatability accuracy:   0.003mm


A-axis

CNC 5-axis linkage workpiece   rotation axis, DD servo direct drive, power 1.37KW, rated TR=83Nm (5.3A);   maximum TM=318Nm (28A); rated speed: 200rpm; maximum speed: 250rpm; CNC   resolution: 0.0001 mm; minimum resolution for programming and handwheel feed:   0.001 degree; infinite rotation, indexing head body: taper hole taper surface   runout ≤0.002mm, end face runout ≤0.005mm.


B-axis

CNC 5-axis linkage workpiece   rotation axis, DD servo direct drive, power 2.2KW, rated TR=259Nm (7.8A);   maximum TM=460Nm (17.9A); rated speed: 50rpm; maximum speed: 100rpm; CNC   resolution: 0.0001mm; minimum resolution for programming and handwheel feed:   0.001 degree; circumferential rotation to 270 degrees (-90 degrees to 180   degrees); rotation positioning accuracy: ±5arc-sec.


 ▶ Operating System:

1.  Operating environment: dedicated software for cutting tools, with simulation operation software.

2.          Display description: 17-inch LCD display, which displays mechanical coordinates, relative coordinates, absolute coordinates, and operation dialog frameworks for executing machining programs.

3.         Interface description: The software dedicated to tool machining includes options such as diameter, number of thread grooves (number of slot grooves), helix angle, slot length, slot speed, slot depth (adjustable slot depth increment), and helix direction (left-handed or right-handed).

4.         Keyboard: Membrane button keyboard, with letter and number keys integrated with the display.

5.   Hard drive: 256GB

6.        Control system: Syntec, Taiwan.

7.        Data input and output methods: keyboard input, computer connection.

8.        Simulation: 2D simulation, 3D simulation, 3D collision check, allowing visualization of the shape of the processed material, and parameter modification based on the parameters obtained from the simulation.

9.        Software package functions:

(1) Milling cutter software package: (including standard milling cutter, non-equally spaced milling cutter, milling cutter with non-uniform helical angle, variable lead milling cutter, rough skin milling cutter, taper milling cutter, dovetail milling cutter, multi-edge milling cutter, taper ball end milling cutter, etc.)

(2) Drill software package: (including software for 18 types of drill point shapes, Fried Dough Twists, step drills, drill milling cutters, step drill milling cutters, plunge milling cutters, gun drills, burr drills, chamfering cutters, and pilot drills, etc.)

(3) Molding Tool Software Package: (Includes various DXF spline curve anti-molding tools, T-shaped milling cutters, etc.)

(4) Rotating file set: (including flat-head rotating file, taper rotating file, ball-head rotating file, circular arc rotating file, DXF shaped rotating file, etc.)

10.    Adopt the latest version, leaving room for upgrades, so it can be upgraded


▶ Five-axis five-linkage CNC tool grinding machine

Scope of application: Applied to industries such as 3C, medical, automotive, high-speed rail, aerospace, mold, and machining;

Milling cutter, drill bit, reamer, thread cutter, ball end mill, round nose tool, non-standard tool for the automotive industry, non-standard insert, forming groove, rotary file, non-equally divided, non-equally helical, helical gradient

Processing diameter range: φ1-φ16

Grinding workpiece blade length: 150mm

Main spindle power:  12KW,   built-in robot (optional)



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(International Division)
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